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Get Your Bag Emptying Machine Ready:
Bag Emptying Will be Pivotal for 2025
At LaborSave, we’ve had the privilege of being involved in bag emptying machine development and marketing for nearly 20 years. Throughout this journey, we've witnessed firsthand the transformative power that sack and bag emptying machine technology brings to manufacturing. However, recent trends signal that we are entering a new period of uncertainty and risk, where manufacturers will need to rapidly integrate new technologies—especially in response to rising operational costs and stricter government regulations.
The pressure from rising operational costs is a challenge manufacturers cannot ignore. With LaborSave clients in nearly every country, we are in constant communication with companies across diverse industries—from plastics and food to pharmaceuticals and chemicals. A common theme has emerged: the escalating and fluctuating costs that are impacting all sectors. Whether we attribute these challenges to natural disasters, geopolitical tensions, or inadequate government planning, the negative consequences are undeniable. We foresee this trend continuing well into 2025, underscoring the urgent need for companies to find innovative ways to optimize their resources.
Another significant factor is the increasing number of government regulations being introduced globally, along with the economic and operational burdens they impose on businesses. Regulatory demands are intensifying, and the costs of non-compliance can be prohibitively high. A proactive approach is no longer a luxury but a necessity. While these regulations may not directly influence how factories handle raw materials, the adoption of automation technologies to streamline operations, reduce waste, and enhance efficiency will be crucial for building resilience in the face of regulatory changes.
Given these pressures, the need to invest in a dependable bag emptying machine machine has never been more pressing. As we approach the close of 2024, our industry colleagues must act now and not risk being caught off guard when it’s too late.
As the original developer of the automatic bag emptying machine, LaborSave is dedicated to helping factories cut costs and enhance operational efficiencies. We strive to be the trusted partner for manufacturers, providing reliable solutions and the highest quality equipment.
Contact us to learn more about the industry's most dependable sack and bag emptying machine.
Learn more about sack emptying on our YouTube channel.
Automatic coffee sack emptying is similar yet different to other types of sacks. While the manner of handling and lifting the sacks is the same for coffee sacks as it its for other materials, coffee jute bags are made from a much rougher material which results in wear and tear on the blades of the automatic sack cutter.
Thankfully, the coffee industry has made its acquaintance with LaborSave, our patented, fully automatic material handling solution, over a decade ago.
We started out with a test run for one of Europe’s largest coffee companies, during which LaborSave successfully unloaded 50kg and 70kg jute bags of coffee beans. LaborSave's high quality cutting blades are made from premium metals, ensuring both clean slicing of the sacks and maintaining their sharp edge for extended periods of time.
Dozens of LaborSave systems have been sold since to coffee manufacturers and various world-renowned brands (e.g., Ediya, Twosomeplace and Probat), diligently processing hundreds of tons of coffee beans daily.
… You know the saying ‘Humanity runs on coffee’?
There’s an add-on saying: ‘And coffee runs on LaborSave’
Interested in learning more about LaborSave's solution for automatic coffee sack emptying? Or interested to know how LaborSave could fit into your factory? Contact us now, and we'll be sure to get back to you as soon as possible.
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We have always had a musical ear when it came to our customer’s needs and wants. More often than not, being a good listener actually serves us just as much as it serves our customers.
Back in 2006 when LaborSave just started out, the CEO of Ayal Robotics and Engineering visited a potential customer in Turkey, who unloaded 400 tons/day of #plastic pellets. The chief engineer of the Turkish customer took the CEO for a tour in the factory and showed him how they achieve emptying efficiency of 99.99% by manually opening and emptying bags of raw material.
Astound by the level of competence of manual labor compared with LaborSave’s “mere” 99.90% back then, the CEO informed LaborSave’s R&D team they had to match.
LaborSave’s robotics and engineering staff rose to the challenge and set a 99.99% emptying rate as LaborSave’s standard.
Needless to say, the Turkish customer was more than happy to place an order for a LaborSave system, and an installation date was set.
Intrigued by what he has heard, Ayal’s CTO decided to join the installation in turkey. Once there, he asked to see for himself the wonder of that 99.99% manual emptying, only to discover that in reality, 1.5% (!) of the raw material unloaded by hand was consistently left on the production floor for an actual efficiency of 98.5%.
At the end of the day, the customer’s “display” of efficiency got him a superior system, but also allowed LaborSave to set an unmatched standard for the entire industry.
If the robotics industry had a Michelin-guide equivalent, LaborSave would have been awarded 3 stars. And yes, LaborSave’s chef-quality blades have something to do with it.
With a durable, pre-treated stainless-steel core and coating and a special blade design and arrangement, the LaborSave blades always stay sharp, while delivering clean cuts to all types of bags, and ensuring maximum emptying of sack content.
For more information on LaborSave’s remarkable features, drop us an email or call.
LaborSave’s feeding conveyor and empty pallet conveyor and stacker elevate the efficiency of the sack emptying workstation to new heights, saving up to 2.5 hours per 8-hour shift (!), and a total of 93 workdays per year (!).
Several LaborSave customers took efficiency even further. They use the feeding conveyor as a substitute to storage space, loading raw material off the truck and directly into the silo en route LaborSave, thus saving on expensive real estate and resolving potential water penetration, and bag wear and tear problems common with outdoor storage of raw material.
* Based on 50 sec. of time saved per pallet; single work shift per day and 280 work days per year.
We love letting our customers “do the talking”.
Here’s what a BOPP & CPP, PE Film manufacturer has to say:
“LaborSave is the best combination when it comes to greater efficiency, reliability, and quality. The fully automated machine at Plastchim-T has set a new standard for bag-opening and emptying rate for our plant. The LaborSave G2 machine model at Plastchim-T helps our operators unload up to 800 bags/hour – it is the ideal capacity for our factory.
Because it is a completely closed process, it prevents from contaminating the material during the sack-emptying and our workers are not exposed to any dangers.
The technological solution from LaborSave, coupled with the highest standard of efficiency, is what our company needs.
The LaborSave machine is so much automated, that even the pallets are well-arranged at a platform on the machine and easily picked up by the workers. The processes around the machine go so seamlessly!”
(-) Borislav Minkov, Technical Director, Plastchim-T AD, Bulgaria
LaborSave, the fully automated sack emptying system, is smart in every possible way. The system’s best-in-class design, engineering and robotics are complemented by a proprietary LS-CMS software that ensures maximum efficiency of consumption and output of raw materials.
The LS-SMS software monitors the silo’s storage capacity and manages material unloading accordingly. If necessary, LaborSave stops its operations to avoid over filling the silo, and if the LS-CMS detects that silo levels are low, the system sounds an alert to urge the loading of full pallets to the loading dock.
Intrigued? Send us an email to
Robotics are the heart and soul of LaborSave. The patented, fully automated sack emptying system makes use of the most advanced robotics systems to discharge sack content efficiently and quickly.
Every action performed by LaborSave is triggered by a robotic sensor and controlled and monitored by a system of checks and balances. A second set of robotic sensors verifies the successful completion of an action before the next begins and provided real time alerts to any problem that may arise.
LaborSave’s high-level robotic components allow it to communicate with peripheral and other equipment in the factory, such as silo loading systems, conveying systems, and various enterprise resource planning systems.
At the beginning and end of the day, it is the quality, efficiency and complete level of control that truly separates LaborSave from any other sack emptying solution.
LA-BO-R-O-BO-TIC-S-AVE
When it comes to sack emptying solutions, the term “low cost” often brings up a crucial question—are the upfront savings truly worth it? While budget-friendly options might initially appeal to factory managers, many quickly learn that the expense of frequent repairs and replacements outweighs any upfront savings. With LaborSave, you get a different story: high-quality, dependable sack emptying that doesn’t cut corners on quality.
LaborSave’s automatic sack emptying systems are engineered with precision and care, using top-grade parts that withstand the demands of intense, continuous operation. This commitment to quality sets us apart and has often led us to “save the day.” Many a time, we’ve been called to replace a lower-quality competitor system that either malfunctioned or fell apart after only a short period of use. Our team frequently sees the consequences of cutting corners—systems with cheap parts that can’t keep up with high output demands and are prone to breakdowns.
It’s not just about getting the job done, but getting it done right, consistently, and safely. LaborSave systems are backed by rigorous quality checks, adherence to global standards like CE and TÜV, and a design that prioritizes both productivity and safety. This reliability pays off in the long run, providing not only better ROI but also peace of mind for plant managers who don’t want to face unexpected downtime or costly repairs.
As the saying goes, “The bitterness of poor quality remains long after the sweetness of low price is forgotten.” LaborSave embodies this lesson by delivering high-value, high-quality solutions that stand the test of time, making us the partner you can trust for effective and reliable low-cost sack emptying. Choose LaborSave to safeguard your operations, your investment, and your peace of mind.
We’re proud to announce Metzer has chosen LaborSave as its fully automated solution for handling and filling its bulk silos.
Metzer, a leading global designer and manufacturer of high-quality irrigation products, has enjoyed Ayal Robotics and Engineering’s professional support and thorough guidance from planning and configuration to final system installation.
Thank you Metzer. Happy we could be of service.
Manually lifting bags of raw material, whether performed by a single worker or together by two, is a leading cause of musculoskeletal injuries.
These back injuries, defined as work accident, may occur suddenly as a result of an improper movement or posture while lifting, or may be a cumulative wear damage, occurring when repetitively performing the task of lifting heavy loads.
The prevalence of back injuries is the reason many countries have already adapted regulations and guidelines that address, among other things, the weight being lifted by an employee, the lifting height, and the lifting frequency.
In the U.S., for instance, the ACGIH (American Conference of Industrial Hygienists) recommends limiting lifting weight to 70 lbs., while the NIOSH (US National Institute of Safety and Health) recommends limiting the weight to 50 lbs. Both institutes agree a lower weight limit is required when frequent lifting is involved.
Conversely, in the UK no reference is made to the weight being lifted, however, the Manual Handling Operations Regulations 1992 (amended in 2002) require employers to avoid hazardous manual handling as far as reasonably practicable, assess the risk of injury, and reduce the risk of injury as far as reasonably practicable.
Even when considering the legal standards enacted by different countries, the fact remains that manual handling of heavy weights contributes over 33% to reported work-related injuries.
And while work safety should be the most important criterion, employers cannot ignore the significant costs attributed to lost workdays, compensation in cases of debilitating injuries, and governmental fines imposed when inappropriate material handling methods and means are used.
LaborSave, the patented, fully automatic sack opening and emptying system, completely eliminates the manual lifting element of material handling, safely and efficiently.
